Case Studies

Core Project Positioning

Focusing on mineral processing of ferrous metals,non-ferrous metals, non-metallic minerals and coal-fired desulfurization, we provide integrated physical separation solutions for mining enterprises and power plants, including fine-particle mineral separation, tailings resource recovery, low-grade ore pre-concentration, and mineral quality improvement & impurity reduction, covering the whole mineral processing process: roughing, cleaning and scavenging.

Project Categories

Gold ore processing, tin ore processing, hematite concentration, chromite tailings recovery, copper ore pre-concentration, quartz sand purification, coal-fired desulfurization, cobalt ore roughing, titanium recovery from vanadium-titanium ore tailings, zircon-ilmenite placer separation. It meets the separation requirements of various minerals and application scenarios.

Gold mining

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Application: Roughing of high-sulfur, high-arsenic Carlin-type sulfide gold ore; gold encapsulated in pyrite

Model: F13

Feed Particle Size/Raw Ore Index: Ground to -0.45 mm; raw ore grade 0.89 ppm Au

Key Separation Performance: Gold concentrate yield 17%, grade 4.4 ppm, recovery 87.11%; pre-discarded tailings 83%

 Project Value: Reduces reagent cost for subsequent flotation

Scheelite Tailing

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Application: Gravity separation of scheelite tailings, one roughing & one scavenging process

Model: Type F + Type H

Feed Particle Size/Raw Tailings Index: Raw tailings WO₃ grade 0.043%

Key Separation Performance: Tailings WO₃ grade 0.019%, tailings yield 83.26%; scheelite concentrate yield 16.74%, recovery 63.2%; recovery rate higher than flotation process

Project Value: Realizes recovery of scheelite tailings resources, with better separation performance than traditional flotation

Hematite

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Application: Recleaning of magnetic concentrate from high-gradient intense magnetic separation of hematite

Model: H8

Feed Particle Size / Raw Ore Index: 150 mesh (0.1 mm); feed TFe 40.29%, Si 41.63%

Key Separation Performance: Concentrate yield 2.39%, TFe 68.96%, Si 7.29%; quality improvement and silicon reduction achieved

Project Value: Improves hematite concentrate quality and optimizes concentrate indexes after magnetic separation

Beach sand

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Application: Separation of coastal zirconilmenite placer, one roughing, one cleaning and one scavenging process

Model: F13 + L5

Feed Particle Size / Raw Ore Index: Conventional mineral processing particle size

Key Separation Performance: Roughing concentrate yield 20%, zirconium and titanium recovery rates both exceed 98%

Project Value: Achieves efficient enrichment of zirconium and titanium with excellent recovery rate

Vanadium-titanium ore

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Application: Roughing (pre-concentration stage) of ilmenite from Panzhihua vanadiumtitanium magnetite tailings

Model: Alicoco Spiral Separator

Feed Particle Size / Raw Ore Index: Feed TiO₂ grade 2.6915%

Key Separation Performance: Rougher concentrate yield 20.71%, TiO₂ grade 5.4172%, recovery 41.67%; tailings TiO₂ grade 1.98%

 Project Value: Realizes pre-concentration of titanium resources and provides qualified feed for subsequent cleaning

Cobalt

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Application: Roughing of low-grade run-of-mine cobalt ore in Australia, combined gravity and flotation process

Model: Alicoco Spiral Separator

Feed Particle Size / Raw Ore Index: Run-of-mine ore Co grade 0.03% (607 ppm)

Key Separation Performance: Cobalt concentrate yield 17%, grade 0.3–0.4% (3326 ppm), recovery over 92%; pre-discarded tailings 83%

 Project Value: Verifies project economic feasibility, reduces subsequent flotation costs, and provides high-grade feed for refining

Tin ore

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Application: Recovery of fine-grained tin ore from shaking table tailings in tin ore processing

Model: F13

Feed Particle Size / Raw Ore Index: 800 mesh (0.019 mm) fine-grained tin tailings

Key Separation Performance: Separation performance superior to traditional shaking tables, efficiently recovering tin ore lost from shaking tables

Project Value: Improves the comprehensive utilization rate of tin ore resources

Quartz sand

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Application: Quartz sand purification, removal of iron and titanium impurities as well as mica flakes

Model: F8

Feed Particle Size / Raw Ore Index: Conventional mineral processing particle size

Key Separation Performance: Concentrate yield 80%; total Fe+Ti<300 ppm, SiO₂ content 99.96%; excellent mica removal effect

Project Value: Produces high-purity quartz sand to meet high-purity application requirements

Coal-Fired Desulfurization

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Application: Desulfurization of coal before combustion in power plants, with simultaneous recovery of pyrite and ash

Model: M5

Feed Particle Size / Raw Material Index: Raw coal after grinding

Key Separation Performance: Thermal value of refined coal increased by 30%; fly ash stockpile reduced by 70%; recovery of pyrite and ash

Project Value: Replaces traditional post-combustion desulfurization, lowers investment and operation costs, achieves both desulfurization and resource recovery

Copper Ore

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Application: Pre-concentration of run-of-mine low-grade copper oxide (malachite) in Zambia

Model: Alicoco Spiral Separator

Feed Particle Size / Raw Ore Index: Raw ore Cu grade 0.4%

Key Separation Performance: Roughing copper concentrate grade increased to 5.2%, gangue impurities removed

Project Value: Realizes pre-concentration of low-grade copper ore and provides qualified feed for subsequent separation

Chromite

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Application: Recovery of chromite from platinum tailings in South Africa, with simultaneous platinum enrichment

Model: Alicoco Spiral Separator

Feed Particle Size / Raw Ore Index: -0.038 mm platinum tailings

Key Separation Performance: Chromite grade 48%; platinum enriched to over 2 ppm

Project Value: Realizes dual recovery of chromium and platinum resources and improves tailings utilization rate

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Factory Address:No. 132, Migang Middle Road, Migang Village, Zhongluotan Town, Baiyun District, Guangzhou

Spiral Chute Installation Video:https://youtu.be/P1lg9_idIhA?si=yg9dQY1-PV6QYWaK

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